Production Order Details
Form ID: (AM209000)
By using this form, you can view or modify the settings and details of a production order, including the lists of operations, materials, and tools. To make changes, you need to put the production order on hold.
For a new production order that is based on a bill of material, the system copies the operations (along with their settings) that are defined for the bill of material on the Bill of Material (AM208000) form.
On this form, you can also view costs for each operation.
Form Toolbar
The form toolbar includes standard buttons and form-specific buttons and commands. For the list of standard buttons, see Form Toolbar and More Menu. The form-specific commands can be shown as buttons on the form toolbar, as commands on the More menu, or in both places. These commands are listed in the following table in alphabetical order.
Command | Description |
---|---|
Allocation Details | Opens the Inventory Allocation Details (IN402000) form for the produced item. |
Create Production Orders | Opens the Close Production Orders (AM506000) form. Only the material lines with the Mark for Production check box selected will appear on the form. |
Create Purchase Orders | Opens the Create Purchase Orders (PO505000) form. Only the material lines with the Mark for PO check box selected will appear on the form. |
Hold |
Puts the production order on hold and prevents any transactions from being released for the order. This command is available when the production order has a status of Planned, Released, or In Process. |
Late Assignment | Opens the Late Assignment (AM312000) form for the production order, where you can assign lot or serial numbers of the parent item to the lot- or serial-tracked materials after the materials have been issued for the production order. |
Production Schedule Board |
Opens the Production Schedule Board (AM215555) form for the production order. This command is visible only when the Advanced Planning and Scheduling feature is enabled on the Enable/Disable Features (CS100000) form. |
Remove Hold |
Changes the status of the order from On Hold to the status that the order had before it was put on hold. This command is available when the production order has the On Hold status. |
Set Materials Status to Open |
Creates item plans for the remaining material quantities on the Inventory Allocation Details (IN402000) form and changes the status of materials for each operation from Completed as follows:
This command is available when the production order has a status of Completed. |
Set Materials Status to Completed |
Changes the status of materials for each operation to Completed and closes any open item plans for the materials of the production order on the Inventory Allocation Details (IN402000) form. This command is available when the production order has a status of Completed. |
Summary Area
In this area, you can select an existing production order by its reference number to view its details on the form.
Element | Description |
---|---|
Order Type | The type of the production order, which is one of the order types created by using the Production Order Types (AM201100) form. |
Production Nbr. | The reference number of the production order. |
Order Date | The creation date of the production order. |
Inventory ID | The identifier of the stock item to be produced. |
Warehouse | The identifier of the warehouse in which the production takes place and where the finished goods will be received when the production order is complete. Also, all the materials are released from this warehouse by default. |
Status | The status of the production order.
|
Branch |
The branch with which the production order is associated. This box is displayed only when the Multibranch Support feature or the Multicompany Support feature is enabled (or both features are enabled) on the Enable/Disable Features (CS100000) form. |
Operations Table
The table lists the operations included in the production order and their details. If the production order has a status that allows modifications, you can modify the operation details.
The table toolbar includes standard buttons and buttons that are specific to this table. For the list of standard buttons, see Table Toolbar. The table-specific buttons are listed below.
Button | Description |
---|---|
Create Purchase Order |
Causes the system to do the following:
|
Create Vendor Shipment |
Causes the system to do the following:
|
Column | Description |
---|---|
Operation ID | The operation identifier, which must be unique within the production order.
When the production order is created, the system assigns this identifier to each
operation that was copied. If you add an operation row, you type the identifier
manually. Attention: When a user creates a production
order, the system generates operation identifiers, which may differ from those in the
bill of material on which the order is based. During the generation of operation IDs for
the production order, the system maintains the order of operations specified in the bill
of material. In the production order, the system assigns 0010 as the identifier
of the first operation and then increases the identifier of each new operation by 10.
Thus, the second operation ID will be 0020 and the third operation ID will be
0030. |
Work Center |
The active work center where the operation takes place. The work center determines the standard labor costs during the cost rollup. |
Operation Description | The description of the operation. |
Setup Time |
The time it takes to prepare to start the operation. Based on this time, the system adds a fixed labor cost to the cost of the produced item regardless of the size of the order. The system always backflushes the setup time for the first labor or move transaction to record the quantity completed. |
Run Units |
The number of units produced during the specified run time for the operation. |
Run Time |
The time required to produce the specified run units of the operation. If the number of run units is zero, then the system does not consider the run time in the production cost. |
Machine Units |
The number of units produced during the specified machine time for the operation. You specify the value of this box if machines are involved in the operation. |
Machine Time |
The time required to produce the number of machine units specified for the operation. If the number of machine units is zero, then the system does not consider the machine time in the production cost. You specify the value of this box if machines are involved in the operation. |
Queue Time |
The time a semi-finished item has to wait in the work center before workers can start processing the item. |
Finish Time |
The time required for the semi-finished item to be prepared for the next operation when the current operation has been finished. |
Move Time |
The time for a semi-finished item to be moved from the work center where the current operation is performed to the work center where the next operation will be performed. |
Qty. to Produce | The quantity of the items to be produced at the operation. The system calculates the value of this box as the quantity to produce for the production order minus the quantity completed at the previous operation. |
Qty. Complete | The item quantity that has been recorded as completed for the operation. |
Qty. Scrapped | The item quantity that has been recorded as scrap for the operation. |
Qty. Remaining | The item quantity that is needed to be produced for this operation. The value
is calculated as follows: Quantity to Produce (for the production order) -
Quantity Complete (for the previous operation) - Quantity Scrapped (for the
previous operation) . |
Status |
The status of the operation, which the system specifies depending on the status of the production order and the production transactions released for the production order. The status can be one of the following:
|
Backflush Labor |
A check box that indicates (if selected) that the system backflushes the cost of labor hours spent for the operation. Attention: The system does not apply this setting to machine time, which
is always backflushed.
|
Control Point |
A check box that indicates (if selected) that the operation is a control point. If it is, for this operation, workers must record the quantity of completed items. |
Auto-Report Qty. |
A read-only check box that indicates (if selected) that the operation is defined to be reported sequentially. This check box is hidden by default. |
Start Date | The scheduled start date of the operation. |
End Date | The scheduled end date of the operation. |
Actual Start Date | The date when the first labor or move transaction was created for the operation. |
Actual End Date | The date when the operation was completed. |
Scrap Action | The scrap action for an operation. You can select any of the following
options:
For more information, see Configuration of Scrap, Waste, and By-Products in Production: General Information. The system copies the default value of this box from the Bill of Material (AM208000) form when you create the production order. If you add an operation or change the work center for the operation, the system copies the default value from the Work Centers (AM207000) form. |
Total Qty. |
The quantity of the produced item, excluding the scrap quantity recorded for the previous operations. Note: This column is hidden by default. You can display
this column in the table by using the Column Configuration dialog box. For
details, see Table Layout: Process Activity.
|
Materials Tab
On this tab, you can view the list of materials for the operation selected in the Operations table.
The table toolbar includes standard buttons and buttons that are specific to this table. For the list of standard buttons, see Table Toolbar. The table-specific buttons are listed below.
Button | Description |
---|---|
Reset Lines | Resets the Line Order column back to the original order by Line Nbr.. |
Line Details | Opens the Line Details dialog box where you can allocate or remove materials for the production order. |
Alloc. Details | Opens the Inventory Allocation Details (IN402000) form for the selected material item in the new tab. |
PO Link | Opens the Purchasing Details dialog box, where you can allocate an existing purchase order line to the material line. This button is available only for material lines with the Mark for PO check box selected. |
Column | Description |
---|---|
Inventory ID | The identifier of an item required to produce the item specified in the Inventory ID box of the Summary area (the parent item). The item can be a produced subassembly, that is, it may have a bill of material assigned. |
Subitem |
The subitem of the inventory item. This column is visible only if the Inventory
Subitems feature is enabled on the Enable/Disable Features
(CS100000) form.
Important: The Inventory
Subitems check box has been removed from the Enable/Disable Features (CS100000) form because the functionality
associated with the Inventory Subitems feature will be phased out. If you have
this feature enabled in your system, the associated functionality remains available. To
disable the feature, contact your MYOB support provider. |
Description | The description of the inventory item, which is copied from the Stock Items (IN202500) form. |
Qty. Required |
The quantity of the item required to produce one parent item. If you need to enter a by-product of the operation, you specify the negative value in this column. |
UOM | The unit of measure for the inventory item. The system copies the default value from the Stock Items (IN202500) form. You can specify another UOM is needed. |
Unit Cost | The planned unit cost for the item, which the system uses when calculating the cost of the parent item before the material transaction is created for the production order. The value of this box is updated by the cost roll process. When you add a new material item the system copies the default value from the Item Warehouse Details (IN204500) form if the item is stored in multiple warehouses or from the Stock Items (IN202500) form if the item is stored in one warehouse. |
Material Status |
The status of the material, which the system assigns automatically. The status indicates whether the material has been issued for the operation and whether the material has been allocated for the production order—that is, the item plan for the material exists on the Inventory Allocation Details (IN402000) form. Also, the material status corresponds to the production order status. The material can be assigned one of the following statuses:
|
Backflush Materials | A check box that indicates (if selected) that the system should backflush the
material. Attention: If
a specific warehouse location is specified for the material
line, the items will only be backflushed from that location. If the item class is
configured to allow negatives, materials will be issued only from that location
regardless of quantity. If Inventory is not setup to go negative, materials will
only be issued what is available from that location. |
Warehouse Override | A check box that you select if you need to change the warehouse in the Warehouse column. |
Warehouse | The warehouse from which this material should be issued. It defaults from the production order source if specified on the source, otherwise it defaults to the same warehouse specified for parent item receipt. |
Location | If you specify a location, then only this location is used; that is, you have
point of use inventory on the production floor that is periodically replenished from
bulk stores. Otherwise leave blank and the locations will be automatically selected accordingly as explained in Production Processing: Selection of Warehouse Locations. |
Scrap Factor | Scrap or shrinkage factor for the material required. Enter 10% as 0.1, 5% as 0.05. Both MRP and Production Management will scale up the quantity required. |
Batch Size |
The additional parameter that you can use to flexibly set up the required material quantity. The system uses this value to calculate the final quantity of the material. You specify the value of the box as follows:
|
Qty. Round Up | The check box that indicates (if selected) that the value of the Total Required box is rounded up to the next integer. The system copies the state of the check box from the Manufacturing tab of the Stock Items (IN202500) form but you change the state if needed. |
Qty. Remaining | This is calculated as Total Required minus Qty Actual. |
Total Required | The calculation uses the Batch Size as follows:
In both cases, the quantity will be rounded up if the Qty. Round Up is selected. |
Qty. Actual | This is the actual quantity of material that were issued. |
Total Actual Cost | This is the total actual cost of the materials that were issued. |
Material Type | The type of the material. You can select one of the following options:
|
Subcontract Source |
The source of the material. You can select one of the following options:
|
Mark for PO | You can manually select this check box and this item will be inserted in the Create Purchase Orders (PO505000) form. This is automatically selected if a Goods for MFG purchase order line was created for this material line by using the Critical Materials (AM401000) form. Use the Allocations button to see the related supply order. |
Mark for Production |
A check box that indicates a linked production order was created for this material line using the Critical Materials (AM401000) form. Use the Allocations button to see the related supply order. Selecting this check box will add this stock item to the Create Production Orders (AM510000) form with the Production to Production plan type. |
By-product | This indicates this material is a by-product of the operation and will be received into inventory when a materials batch is processed. The check box is selected for any materials with a negative quantity required. |
Comp. BOM ID | This is used to override the default bill of material for a component of the production order. This only affects MRP when the subassembly is planned and its components are short. |
Comp. BOM Revision | The revision of the component bill of material to use. |
Column | Description |
---|---|
Subitem |
The subitem for the stock item. To specify a multi-segment subitem, click F3 to open the list of subitem segment values. This column is visible only if the Inventory
Subitems feature is enabled on the Enable/Disable Features
(CS100000) form.
Important: The Inventory
Subitems check box has been removed from the Enable/Disable Features (CS100000) form because the functionality
associated with the Inventory Subitems feature will be phased out. If you have
this feature enabled in your system, the associated functionality remains available. To
disable the feature, contact your MYOB support provider. |
Allocated | A check box that indicates (if selected) that the specified quantity of the item (with the specified subitem) has been hard allocated or reserved. Select the check box to make the Allocation Warehouse column available for selection and select the warehouse where you want to reserve the specified quantity; you should also select the Allocated check box to make it possible to split the item quantity by lot or serial numbers. |
Alloc. Warehouse |
By default, the warehouse on the materials line. If the Allocated check box is selected, you can select the warehouse where the specified quantity of the item is hard allocated or reserved. This column is available only if the Multiple Warehouses feature is enabled on the Enable/Disable Features (CS100000) form. |
Location |
By default, the warehouse location on the materials line. If the Allocated check box is selected, you can select the location in the warehouse where the specified quantity of the item is hard allocated or reserved. This column is available only if the Multiple Warehouse Locations feature is enabled on the Enable/Disable Features (CS100000) form. |
Lot/Serial Nbr. |
The serial number of the unit of the stock item, or the lot number of the specified quantity of the stock item to be allocated. Click to select the lot or serial number. Once you specify the number, the line quantity is updated and a new line with the remaining quantity is added automatically. This column is available only if the Lot and Serial Tracking feature is enabled on the Enable/Disable Features (CS100000) form. |
Quantity | The quantity of the stock item on allocation in the specified warehouse with the specified subitem code (if applicable) or the specified lot or serial number. The quantity is 1 for items with a serial number. |
Qty. Received | The quantity of the material received to a warehouse. |
UOM | The unit of measure for the requested quantity of the stock item. |
Mark for PO | A check box that indicates a Goods for MFG purchase order line was created for this material line by using the Critical Materials (AM401000) or Create Purchase Orders (PO505000) form. |
Mark for Production | A check box that indicates a linked production order was created for this material line by using the Critical Materials (AM401000) form. |
Related Document | This shows the details of the supply order that was created for this material item. |
The dialog box has the following button. |
|
OK | Saves the changes and closes the dialog box. |
Steps Tab
On this tab, you can view, add, or change the work instructions for the operation whose node is selected. You can print the instructions by using the Production Ticket (AM625000) report.
The table toolbar includes only standard buttons. For the list of standard buttons, see Table Toolbar.
Element | Description |
---|---|
Description | The description of the step in the work instruction. |
Line Order | The order number of the step that is defined by the sequence of steps in the operation. |
Tools Tab
On this tab, you can view and add the tools used for the operation. You define tools on the Tools (AM205500) form. You can add tools or change tool settings. The system includes tool costs in the cost of the item being produced.
The table toolbar includes only standard buttons. For the list of standard buttons, see Table Toolbar.
Element | Description |
---|---|
Tool ID | The identifier of the tool. |
Description | The read-only description of the tool, which the system copies from the Tools (AM205500) form. |
Qty Required | The quantity of the tool per item unit that is required for the operation. |
Unit Cost |
The unit cost of the tool. By default, the system copies this cost from the Tools (AM205500) form, but you can change the cost if needed. |
Total Uses | The total number of tool uses for the operation, which the system calculates as the required tool quantity multiplied by the quantity of completed items for the operation. |
Total Actual Cost | The total tool cost, which the system calculates as the tool unit cost multiplied by the quantity of completed items for the operation. |
Overhead Tab
On this tab, you can view a table showing the overhead entities required for the operation. You can remove overhead entities, add overhead entities that have been defined on the Overhead (AM202500) form, or edit the factor the system uses to calculate the cost of any overhead entity. The system includes the overhead costs of the operation in the cost of the item being produced.
The table toolbar includes only standard buttons. For the list of standard buttons, see Table Toolbar.
Element | Description |
---|---|
Overhead ID | The overhead identifier. |
Description | The read-only overhead description, which the system copies from the Overhead (AM202500) form. |
Type | The read-only overhead type, which the system copies from the Overhead (AM202500) form. |
Factor | The multiplier that the system uses to calculate the overhead cost for the operation. The system applies the multiplier to the cost rate. |
Cost Rate | The cost rate that the system uses to calculate the overhead cost for the operation. By default, the system copies the cost rate from the Overhead (AM202500) form. |
Total Actual Cost | The actual total cost of the overhead applied to the production order. |
WC Flag | A check box that indicates (if selected) that the system copied the overhead from the settings of the work center assigned to the operation. |
Totals Tab
This tab displays the planned, actual, and variance costs for each operation broken down by cost driver. The cost of the production order is calculated as the sum of costs for each operation. You can view the total cost of the production order on the Totals tab of the Production Order Maintenance (AM201500) form.
Element | Description |
---|---|
Labor Time | The labor time, which the system calculates as follows: The system multiplies the time required to produce one item unit by the quantity to produce and adds the setup time. This time does not include the machine time. |
Labor | The sum of the planned fixed and variable labor costs that are applied to the operation. |
Machine | The planned machine costs. |
Material | The planned cost of materials, excluding materials with a material type of Subcontract and a subcontract source of Purchase, Ship to Vendor, or Vendor Supplied. |
Tool | The planned tool costs. |
Fixed Overhead | The sum of fixed overhead costs. |
Variable Overhead | The sum of planned variable overhead costs. |
Subcontract | The planned cost of materials with a material type of Subcontract and a subcontract source of Purchase or Ship to Vendor. |
Plan Qty | The item quantity that is initially intended to be produced. |
Planned Total | The total planned cost of the operation. |
Plan Cost Date | The date when the system calculated the planned costs of the operation. |
Ref. Material | The cost of materials with a material type of Subcontract and a subcontract source of Vendor Supplied. The cost of these items is not included in the cost of the operation and is specified for informational purposes. |
Element | Description |
---|---|
Labor Time | The actual labor time that users have recorded for the operation. |
Labor | The actual labor cost, which the system calculates based on the actual labor time and fixed and variable labor costs. |
Machine | The actual machine costs. |
Material | The actual costs of the materials that were issued for the operation, excluding materials with a material type of Subcontract and a subcontract source of Purchase, Ship to Vendor, or Vendor Supplied. |
Tool | The actual tool costs. |
Fixed Overhead | The actual cost of fixed overhead. |
Variable Overhead | The actual cost of variable overhead. |
Subcontract | The actual cost of materials with a material type of Subcontract and a subcontract source of Purchase or Ship to Vendor. |
Qty Complete | The item quantity that has been recorded as completed and moved to inventory. |
Adjustments | The total amount of the adjustment transactions that have been released for the operation on the WIP Adjustment (AM308000) form. |
Scrap | The actual cost of scrap recorded for the operation. |
WIP Total | The sum of all the costs that have been applied to the operation. |
MFG to Inventory | The cost of the produced items that have been moved to inventory. The difference between the WIP Total and MFG to Inventory amounts represents the open balance of the WIP account, which is displayed in the WIP Balance box of the Variance section. |
Element | Description |
---|---|
Labor Time | The variance between the planned and actual labor time. |
Labor | The variance between the planned and actual labor costs. |
Machine | The variance between the planned and actual machine costs. |
Material | The variance between the planned and actual costs of materials, excluding materials with a material type of Subcontract and a subcontract source of Purchase, Ship to Vendor, or Vendor Supplied. |
Tool | The variance between the planned and actual tool costs. |
Fixed Overhead | The variance between the planned and actual fixed overhead costs. |
Variable Overhead | The variance between the planned and actual variable overhead costs. |
Subcontract | The variance between the planned and actual costs of materials with a type of Subcontract and a subcontract source of Purchase or Ship to Vendor. |
Qty Remaining |
The remaining quantity of items to be produced. The system calculates this quantity as follows: |
Total Variance | The variance between the planned and actual costs of the operation. The system
calculates the variance as follows: Plan Total - WIP Total . |
WIP Balance | The balance of the Work in Process GL account, which is the difference between
the total actual cost of the operation and the total cost of produced items that
were moved to inventory. The system calculates the WIP balance as follows:
WIP Total - MFG to Inventory . |
Outside Process Tab
On this tab, if the operation is outsourced to a subcontractor, you can view or modify the settings related to the outside process.
Element | Description |
---|---|
Outside Process |
A check box that indicates (if selected) that the operation takes place at another organization; that is, the process is outsourced. By default, the system copies the check box state from the settings of the assigned work center on the Work Centers (AM207000) form. |
Drop Shipped to Vendor | A read-only check box that indicates (if selected) that the item being produced is shipped directly to the subcontractor from the previous storage place. |
Vendor | The subcontactor that processes items for the operation. |
Location |
The subcontractor's location to which the items to be produced are delivered and from which the ready items are received. This box is displayed only when the Business Account Locations feature is enabled on the Enable/Disable Features (CS100000) form. |
Element | Description |
---|---|
PO Order Nbr | The reference number of the purchase order that has been created for the operation material lines with a subcontract source of Purchase. |
PO Line Nbr | The number of the purchase order line for the materials. |
Element | Description |
---|---|
Qty to Produce | The quantity to produce for the item of this production order. |
Shipped Quantity | The item quantity shipped to the subcontractor. |
Ship Remaining Qty | The remaining item quantity to ship to the subcontractor. |
At Vendor Quantity | The item quantity that has been shipped to the subcontractor by using a vendor shipment but have not been received back. |
Qty Complete | The total quantity of completed items that has been recorded for the operation in all move or labor transactions. |
Side Panel
By using the side panel, you can continue viewing the production order that you have opened on the form while simultaneously viewing information related to the production order.
The side panel has multiple tabs, each of which you can view by clicking the tab's icon. These tabs are described below.
Tab | Description |
---|---|
Production Order Maintenance | The Production Order Maintenance (AM201500) form, which displays information for the current production order. |
Production Order Supply Documents | The Production Order Supply Documents (AM0026SP) generic inquiry form, which displays production orders for the subassemblies and purchase orders that are linked to the current production order. |
Vendor Shipments by Production Order | The Vendor Shipments by Production Order (AM3100SP) generic inquiry form, which displays the vendor shipments with lines related to the current production order. |
Where Used in Production Orders | The Where Used in Production Orders (AM0027SP) generic inquiry form, which displays all production orders that use the same materials as the current production order uses. |