MRP Preferences

Form ID: (AM100000)

You use this form to specify the default settings for material requirements planning (MRP) and for the MRP exception messages that are displayed on the MRP Exceptions (AM403000) form.

The settings on this form are specified, and then material requirements planning can be used in the system.

For more information about the settings, see MRP Configuration: System Settings

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Exceptions Section

The system uses the settings in this section when determining if an Expedite or Defer exception message should be generated on the MRP Exceptions (AM403000) form.

Element Description
Days Before

The number of days that are acceptable for items to be supplied before the date requested by a customer.

If the items in the order can be supplied earlier than the requested date minus the Days Before value, the system generates the Defer exception message. The larger the value in this box, the fewer exception messages are generated. If 0 is specified, then a message is generated whenever a supply date does not cover the demand.

This value in this box must be less than or equal to the value in the Grace Period box in the General section of this form. By default, 10 is specified in this box.

Days After

The number of days that are acceptable for items to be supplied after the date requested by a customer.

If the items in the order will be supplied later than the requested date plus the Days After value, the system generates an Expedite exception message. The larger the value in this box, the fewer exception messages are generated. If 0 is specified, then a message is generated whenever a supply date does not cover the demand.

This value in this box must be less than or equal to the value in the Grace Period box in the General section of this form. By default, 10 is specified in this box. This value is more critical than the Days Before value because a late delivery from a supplier impacts your ability to manufacture and ship to customers. We recommend that you use a value of 2 to 5 days.

Forecast Section

In this section, you specify the default settings for forecast records.

Element Description
Demand Time Fence

The number of days within which the system excludes forecast records from demand data; the period starts from the day when MRP is performed. Forecasts are ignored by MRP if they have a start date specified on the Forecast (AM202000) form that is earlier than the MRP run date minus the number of days specified in this box.

By default, 30 is specified in this box.

Numbering Sequence

The numbering sequence to be used to assign reference numbers to the forecasts that are created on the Forecast form.

MPS Section

In this section, you specify the default settings for the master production schedule (MPS).

Element Description
MPS Time Fence

The number of days within which MPS orders will be excluded from data used for MRP; the period starts from the day when MRP is performed.

The system inserts a default value of 30 in this box.

Default Type

The default MPS type. The system uses the selected type to provide default settings for master production schedule orders created on the Master Production Schedule (AM201000) form.

General Section

In this section, you specify the general settings that the system uses during MRP, such as the default order type for planned orders and the settings that determine the data to be included in MRP.

Element Description
Plan Order Type

The production order type that the system uses as the default order type for new planning orders generated during MRP. A type is available for selection only if the Planning function is specified for it on the Production Order Types (AM201100) form.

Grace Period

The number of days after the requested date of an item in a demand order within which the item can be received in inventory (purchased from a vendor or produced internally) and still be considered as satisfying the requested date.

During planning, for each demand date (that is, the requested date of an item in a sales order), the system determines if a supply order (that is, a purchase or production order) within the grace period can fully satisfy the demand.

Stocking Method

The approach the system uses to trigger the replenishment of an item in a demand order during MRP. This setting is used if replenishment settings are specified for the item in the Planning Settings section of the Manufacturing tab of either the Item Warehouse Details (IN204500) form if warehouse-specific replenishment settings have been specified for the item or the Stock Items (IN202500) form if the item has no warehouse-specific settings.

You can select one of the following options:

  • Safety Stock (default): The system uses the value specified in the Safety Stock box. We recommend that you select this option. You must select this option if you use forecasts.
  • Reorder Point: The system uses the value specified in the Reorder Point box. You can select this option when stock items are stored in advance of sales orders and a forecast is not used.
Purchase Calendar ID

The work calendar the system uses when calculating the action date for planned purchase orders. If the Use Fixed Manufacturing Times check box is selected, the system also uses this calendar when calculating an action date for planned production orders.

Include On Hold Sales Orders

A check box that indicates (if selected) that the system considers sales orders on hold during MRP. If the check box is cleared, the system generates an exception message of the Order on Hold type for these orders on the MRP Exceptions (AM403000) form.

By default, the check box is cleared.

Include On Hold Purchase Orders

A check box that indicates (if selected) that the system considers purchase orders on hold during MRP. If the check box is cleared, the system generates an exception message of the Order on Hold type for these orders on the MRP Exceptionsform.

By default, the check box is cleared.

Include On Hold Production Orders

A check box that indicates (if selected) that the system considers production orders on hold during MRP. If the check box is cleared, the system generates an exception message of the Order on Hold type for these orders on the MRP Exceptions form.

By default, the check box is cleared.

Use Fixed Manufacturing Times

A check box that indicates (if selected) that to calculate action dates for planned orders during MRP, the system uses the value of the MFG Lead Time box on the Manufacturing tab of the Item Warehouse Details form or the Stock Items form (depending whether warehouse-specific settings have been specified for an item). When the check box is cleared, the system dynamically calculates action dates for planned orders based on the item quantity and operation lead times specified in production orders.

By default, the check box is cleared.

Include Expired Blanket Sales Orders

A check box that indicates (if selected) that blanket sales orders that have expired are included in MRP. If the check box is cleared, the system ignores these blanket sales orders during MRP.

By default, the check box is cleared.

Consolidation Section

In this section, you specify the settings to be used for the consolidation of demand documents during MRP.

Tip: Demand documents are documents that generate demand for items and cause items to be issued from one of the company's warehouses. The demand document may be a sales order, a forecast, or a production order for materials included in an item to be produced.
Element Description
Use Days of Supply to Consolidate Orders

A check box that indicates (if selected) that during MRP, the system consolidates items with the same ID from multiple demand documents into a single planned order.

If this check box is selected, for the short-term planning, the system uses the Days of Supply value specified on Manufacturing tab of the Stock Items (IN202500) form for each stock item or the Item Warehouse Details (IN204500) form for an item–warehouse pair, if an item is stored in multiple warehouses. For long-term planing, the system uses the other settings specified in this section.

If the check box is cleared, the system creates a separate planned order for each demand document.

By default, the check box is cleared.

Use Long-Term Consolidation Bucket

A check box that indicates (if selected) that for long-term planning (that is, after the number of days specified in the Consolidate After (Days) box), the system uses a consolidation bucket when creating planning orders during MRP. In this case, the system consolidates items with the same ID from multiple demand documents with deferred requested dates, as long as the due dates in the demand documents fall within the number of days specified in the Bucket (Days) box. If the check box is cleared, the system uses the number of days specified in the Days of Supply box.

This check box is available only if the Use Days of Supply to Consolidate Orders is selected.

The check box is cleared by default.

Consolidate After (Days)

The number of days from the current business date after which the system starts consolidating items in demand documents with due dates that fall within the number of days specified in the Bucket (Days) box.

This box is displayed only if the Use Long-Term Consolidation Bucket is selected.

Bucket (Days)

The number of days within which the due dates in the demand documents must fall to be consolidated into a single planning order.

This box is displayed only if the Use Long-Term Consolidation Bucket is selected.