Configuring Production Cost Drivers: Implementation Activity

In the following implementation activity, you will learn how to create tools, machines, overhead entities, and labor codes, which are production cost drivers—that is, they determine the cost of the final products.

Story

Suppose that SweetLife Fruits & Jams has decided to assemble customized juicers according to customers' needs. For accurate calculating of the cost of the juicer, the material costs, machine costs, tool costs, labor costs, and overhead costs must be considered. In the assembly process, such tools as a screwdriver and a hammer are used. For producing small plastic parts, the injection molding machine is used. Two workers are involved in the juicer assembly. The administrative costs, payroll costs, and floor setup costs must be included in the cost of the juicers as well.

As an implementation manager, you need to create records for a machine, tools, overhead, and labor codes so that these costs are included in the cost of the juicers. The costs for the components used in juicers have been specified when the stock items for these components were created in the system, so you will not specify these costs in this activity.

Configuration Overview

The following entities, which you will use in this activity, have been predefined in the U100 dataset:

• On the Chart of Accounts (GL202500) form, the following GL accounts:
  • 51000, Accrued COGS - Direct Labor Costs
  • 51050, Accrued COGS - Fixed Overhead Costs
  • 51060, Accrued COGS - Fixed Machine Costs
  • 51070, Accrued COGS - Fixed Tool Costs
  • 51100, Accrued COGS - Indirect Labor Costs
  • 51150, Accrued COGS - Variable Overhead Costs
• On the Work Calendar (CS209000) form, the MAIN work calendar

Process Overview

In this activity, you will do the following:

1. On the Labor Codes (AM206500) form, create labor codes for direct and indirect labor costs
2. On the Overhead (AM202500) form, create overhead entities for administrative costs, payroll costs, and the floor setup costs
3. On the Tools (AM205500) form, create tools for a screwdriver and hammer
4. On the Machines (AM204500) form, create a record for the injection molding machine

System Preparation

Step 1: Creating Labor Codes

To create labor codes for direct and indirect labor expenses, do the following:

1. Open the Labor Codes (AM206500) form.
2. On the form toolbar, click Add Row.
3. In the added row, specify the following values in the columns:
   • Type: Direct
   • Labor Code: DIRLAB
   • Description: Direct labor
   • Labor Account: 51000
4. Add another row for a labor code with indirect labor costs, and specify the following values in the columns of the row:
   • Type: Indirect
   • Labor Code: INDIRLAB
   • Description: Indirect labor
   • Labor Account: 51100
   • Overhead Account: 51150
5. On the form toolbar, click Save.

Step 2: Creating Overhead Entities

To create overhead entities for administrative costs, payroll costs, and floor setup costs, do the following:

1. Open the Overhead (AM202500) form.
2. On the form toolbar, click Add Row.
3. For the administrative overhead, specify the following settings in the columns of the added row:
   • Overhead ID: ADMIN
   • Description: Administrative overhead
   • Type: Fixed
   • Cost Rate: 15.0000
   • Account: 51050
4. Add another row for the floor setup overhead costs, and specify the following settings in the columns of the added row:
   • Overhead ID: FLOOR
   • Description: Floor setup overhead
   • Type: Variable by Quantity Completed
   • Cost Rate: 0.0500
   • Account: 51150
5. Add one more row for the payroll overhead costs, and specify the following settings in the columns of the added row:
   • Overhead ID: PAYROLL
   • Description: Payroll overhead
   • Type: Variable by Labor Cost
   • Cost Rate: 0.3000
   • Account: 51150
6. On the form toolbar, click Save.

Step 3: Creating Tools

To create tools for the screwdriver and hammer that will be used in the juicer assembly process, do the following:

1. On the Tools (AM205500) form, add a new record.
   Tip: To open the form for creating a new record, type the form ID in the Search box, and on the Search form, point at the form title and click New right of the title.
2. For the screwdriver tool, in the Summary area, specify the following settings:
   • Tool ID: SCREWDRIVER
   • Description: Electric screwdriver
   • Active: Selected
3. In the Cost section, specify the following settings:
   • Unit Cost: 0.2000
   • Total Cost: 200.0000
4. In the Account Settings section, select 51070 in the Account box.
5. On the form toolbar, click Save.
6. On the form toolbar, click Add New Record.
7. In the Summary area, specify the following settings for the hammer tool:
   • Tool ID: HAMMER
   • Description: Hammer
   • Active: Selected
8. In the Cost section, specify the following settings:
   • Unit Cost: 0.0200
   • Total Cost: 25.0000
9. In the Account Settings section, select 51070 in the Account box.
10. On the form toolbar, click Save.

Step 4: Creating a Machine

You will create a record for the injection molding machine with the standard cost of $25 per hour and 100% efficiency. The machine will work during the standard working hours. Do the following:

1. On the Machines (AM204500) form, add a new record.
2. In the Summary area, specify the following settings:
   • Machine ID: INJMOLD
   • Active: Selected
   • Description: Injection molding machine
   • Down: Cleared
3. In the General section, specify the following settings:
   • Standard Cost: 25.0000
   • Calendar ID: MAIN
   • Efficiency: 1.000000
   • Account: 51060
4. On the form toolbar, click Save.

You have created records for the labor codes, tools, overhead entities, and machines, and now you can create work centers.